Baja-motorsports X250 User Manual

X250 Dirt BikeRead this manual carefully. It contains important safety information. No on under the age 16 should operate this dirt bike without adult

7PARTS & SUBASSEMBLIESThrottle twist gripFront brake leverFuel tank capBrake fluid reservoirClutch LeverIgnition key switchOn/Off switchElectric st

8PART LOCATIONDrive Seat CushionExhaust SilencerKick LeverRear Brake pedalFront WheelFront Shock AbsorberFuel ValveGear Shifting PedalSide StandRear F

CRANKCASE CREATHERWhen shipped from the factory, the crankcase breather is tied up with a zip tie. Before starting engine for the first time, make sure

10FUEL FILLINGThe capacity of the fuel tank is 3.33L (.88 gal) . Unscrew gas cap by turning counter clockwise and carefully fill tank with unleaded ga

11OPERATIONSWITCHES ON RIGHT HANDLEBARIgnition switchThe ignition switch is Located on the right handlebar.When switch is turned to “” (off) position,

12OPERATIONRIGHT HANDLEBAR, FRONT BRAKE LEVER AND THROTTLE TWIST GRIPThrottle twist grip Controls engine and dirt bike speed. When twi

13OPERATIONGEAR SHIFTINGReduce throttle before shifting. Never increase throttle while shifting gears.Pull in the clutch lever, located on the righ

14OPERATIONPRE- RIDE INSPECTIONBefore each ride it is important to inspect your dirt bike. Make sure any problems found are corrected before starting

OPERATION WARNINGNever start engine without first performing a pre-ride inspection Failure to perform a pre-ride inspection could result in severe

16BATTERY INSTALLATIONBATTERY INSTALLATIONINITIAL SERVICE AND INSTALLATION OF BATTERY: WARNINGThe following procedure is very dangerous and should be

Congratulations on your purchase of the BAJA INC. X250 Dirt Bike. Your bike is warranted to be free of manufacturing defects in the material and work

17BATTERY INSTALLATIONNote: The following page is for vehicles with battery’s containing separate electrolyte pack. Preparing the battery:· Place bat

18 WARNINGNEVER REMOVE THE STRIP OF CAPS NOR ADD ANY WATER OR ELECTROLYTE.Red +Black -Figure 27Battery CompartmentBoltsBATTERY INSTALLATIONHow to Ini

MAINTENANCECHECKING THE OILCheck engine oil each time prior to operating dirt bike.The oil level should be between the upper and lower lines of oil ga

201. Remove oil drain Plug, located at bottom of engine and let oil drain into an approved collection container. DO NOT PERFORM THIS PROCEDURE WHILE

VALVE INSPECTIONREFER TO MAINTENANCE SCHEDULE IN THIS OWNER’S MANUAL FOR VALVE ADJUSTMENT INSPECTION INTERVALS.Valve clearance should be:Intake: 0.

MAINTENANCECHECKING & CLEANING THE AIR FILTER1. Air filter is located under seat. To get to the air filter remove bolts from each side of seat. Re

MAINTENANCEADJUSTING THE THROTTLE CABLEMake sure the throttle works normally.Check if the throttle twist grip has the required free operating movement

1. Inspect the front disk brake caliper for leakage. If brake fluid leaks, the safety of riding could be affected.2. Inspect the brake hose for c

MAINTENANCEClutch adjustment CLUTCH ADJUSTMENTTo adjust the clutch lever play:1. Remove adjuster cover (slide back on cable).2. Loosen adjuster nut

26LUBRICATING CHAIN1. Shut off the engine2. Add light amounts of machine oil or chain lube to the driving chain. (Too much machine oil or chain lu

IIIThis manual should be considered a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new u

271 Front wheel axle bolt 12mm 35-45 Nm (26-33 ft.lb.)2 Rear wheel axle bolt 13mm 50-60 Nm (37-44 ft.lb.)3 Handle bar clamp bracket 4 ea. 8mm 20

Item Initial1 monthsInitial3 MonthsEvery 3 MonthsEvery6 Months* Valves I IValve clearance/ Adjust ISpark Plug C C RAir Filter I Every 2

This troubleshooting guide is provided to help you to find the cause of some common complaints.COMPLAINT: Engine is hard to start or does not start at

30TROUBLESHOOTINGIgnition System Check1. Remove the spark plug and reattach it to the spark plug lead.2. Turn ignition key to the “RUN” position.

Cleaning the vehicle regularly can slow down the color fading of its body and make it easier to check if there is any damage and any oil leakage.1.

32INSTRUCTIONS FOR STORAGEIf the vehicle is not going to be used for a long period of time, for example, in winter time, some steps should be taken to

INSTRUCTIONS FOR STORAGERESUMPTION OF SERVICE AFTER STORAGE1. Change engine oil if vehicle has been out service for over 4 months.2. Drain off any

34SERIAL NUMBER LOCATIONSERIAL NUMBER LOCATIONYou need to know the frame and engine serial numbers to get title documents for your Dirt Bike. You als

EMISSION CONTROL SYSTEM WARRANTYBAJA MOTORSPORTS – EMISSION CONTROL SYSTEM WARRANTYYOUR WARRANTY RIGHTS AND OBLIGATIONSThe emission control system war

EMISSION CONTROL SYSTEM WARRANTYCoverage of repairs under this warranty applies only when repairs are completed at an authorized dealer or repair faci

TABLE OF CONTENTSSAFETY ...2

No express emission control system warranty is given by the Distributor except as specifically set forth herein. Any emission control system warranty

36Baja, INC.P.O. Box 61150Phoenix, AZ 85082Tel: 602-443-9180Toll Free: 888-863-2252

Please read this manual and follow all instructions carefully. To emphasize special information, the symbol and the words WARNING or CAUTION have s

SAFE OPERATION Rules for Safe OperationA pre-operation check must be conducted before starting the engine. This check will insure safety,

· Always keep your dirt bike in safe operating condition. Inspect dirt bike before each ride and perform all recommended maintenance and pre-ride

5WARNING LABEL PLACEMENTOFF ROAD USE ONLYThis vehicle is manufactured and designed for off road use only. It does not conform to federal motor vehicl

SPECIFICATIONS Description Data Description DataOverall Length 1920mm ( 75 1/2 in.)Cylinder bore XStroke67mm X 65mmOverall Width 820mm