Baja motorsports DB30 Mini Bike Owner's Manual

Always wear a helmet; It could save your Life!Do not return this product to the store. Contact Baja Motorsports at 1-800-863-2252 for parts and serv

75SAFETYLOCATION OF LABELS57-76WARNING-Moving parts can crush and cut.-Keep hands clear.-Do not operate with guard removed.!• Improper tire pressure

8SPECIFICATIONSDescription DataOverall length 1295mm (50.98 inches)Overall width 640mm (25.20 inches)Overall height 860mm (33.86 inches)Wheelbase 935m

9Pull Start CordAir FilterGas TankFoot pegsThrottle handleON/Off ButtonBrake CaliperFront WheelKick StandRear WheelSeat CushionHand brakeClutch coverD

10LEFT AND RIGHT HAND GRIP OPERATION ENGINE PULL START CORD OPERATIONPulling in brake lever located on left hand grip will stop mini bike.Applying

11FUEL AND FUEL VALVE OPERATIONFuel llingThe capacity of the fuel tank is 1.4L (.40 qal.) Unscrew the gas cap by turning it counter clockwise and ca

12 WARNINGFailing to inspect the Mini Bike before operating could be hazardous. Failing to perform proper maintenance could also be hazardous.Failing

131. Ensure there is fuel in fuel tank and oil in crank case.2. Set fuel valve lever at “ON” position.3. Place choke lever at “ON” position.4.

14CHECKING THE OILCheck engine oil each time prior to operating mini bike.The oil level should be between upper and lower lines of oil gauge.1. Set t

15CHANGING THE OIL1. Remove the “Screw Plug” located at the bottom of the engine and let the oil drain into an approved collection container. DO NOT

16CHECKING & CLEANING THE AIR FILTER1. Locate Air Filter Box at rear of engine 2. Remove air lter cover by unscrewing phillips head screw3.

iiCongratulations on your purchase of the Baja Motorsports Mini Bike. Your Mini bike is warranted to be free of manufacturing defects in the material

17ADJUSTING THE THROTTLE CABLEMake sure the throttle cable is adjusted properly. To adjust throttle cable, rotate adjustment nut located at the ha

18ADJUSTMENT OF REAR BRAKE1. The front brake hand grip should have free operating movement of 5-7mm (.2-3in.) . Adjust with free play adjustment b

19GREASING PROCEDURES TO THE DRIV CHAIN1. Shut off the engine2. Add light amounts of chain oil to the driving chain. (Too much chain oil may cause

20CLUTCH CLEANING AND MAINTENANCE After every 5 hour of use, your clutch will need cleaning and lubrication. If clutch becomes too dirty or has la

21VEHICLE WASHINGCleaning the vehicle regularly can slow down the color fading of its body and make it easier to check if there is any damage and any

22INSTRUCTIONS FOR STORAGEIf the vehicle is not going to be used for a long period of time, for example, in winter time, some steps should be taken to

23RESUMPTION OF SERVICE AFTER STORAGE1. Remove the covering and remove the wooden blocks used in storing the vehicle. Change the engine oil if the

24“*” means: This item of maintenance should be carried out at a service center. It may be also done by the user with reference to this manual provi

251. Fuel Valve OFF Move Fuel valve lever to ON. 2. Choke OPEN Move Choke Lever to CLOSED3. Out of fuel Refuel4. Bad fuel; engine stored without

26Engine SwitchTransistor MagnetoIgnition CoilSpark PlugB1B1ELECTRICAL SCHEMATIC

iiiThis manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a ne

27BAJA MOTORSPORTS – EMISSION CONTROL SYSTEM WARRANTYYOUR WARRANTY RIGHTS AND OBLIGATIONSThe emission control system warranty period for this vehicle

28Your emission control system warranty covers components whose failure would increase an engine’s emission, including electronic controls, fuel injec

29EMISSION CONTROL SYSTEM WARRANTY• Physical damage, corrosion, or defects caused by re, explosions or similar causes beyond the control of the Dist

Baja Motorsports, LLCP.O. Box 61150Phoenix, AZ 85082Tel: 602-443-9180Toll Free: 888-863-BAJA (2252)

1TABLE OF CONTENTSSAFETY ------------------------------------------------------- 2 Safe Operation ------------------------------------ 3 Safety

2Please read this manual and follow all instructions carefully. To emphasize the special information, the symbol and the words WARNING or CAUTION h

3SAFE OPERATIONRules for Safe Operation· A pre-operation check must be conducted before starting the engine to insure safety, prevent mishaps and/or

4· This user’s manual contains important safety and maintenance information. Read it carefully before riding. Failing to follow the warnings contain

5CAUTIONNever perform any unauthorized modications to this vehicle. Only use original replacement part which can be obtained through Baja Motorsport

6314251324LOCATION OF LABELSSAFETYNo one under the age of 16 should operate this vehicle without adult supervision.WARNING!••WEIGHT LIMITWARNINGDO NOT